Basic Info.
Certification
SGS, CE, ISO
Product Name
Ce 1/8′′-2′′ Automatic Hydraulic Hose Crimper Elec
Crimping Range
6~51mm ( 1/4~2" )
Power
3kw / 4kw (Optional)
Voltage
220V / 240V / 380V / 415V (Optional)
Item No. of Mold
15.19.23.26.31.36.41.47.55.60mm
Dimension
700*900*1400 mm
Transport Package
Wooden Case or as Buyer Required
Specification
670*490*780mm
Product Description
Product description:
Model DSG250 hose crimping machine is mainly used for buckling processing for high pressure rubber pipe assembly in the mechanical engineering. It can also be used for buckling the two-way bends, especially large bends and irregular shape bends.
This machine features small and portable appearance, big force, low noise and easy to operate. The buckling amount can be precise adjusted through a scale. It makes the mould base division to be more even through the double inclined plane eight-flap mould seat equipped with a high accuracy guiding device.
. Brief introduction
The hose crimping machine(i.e pipe locking machine) DSG-250 made by our factory is adopted to the locking of high-pressure plastic pipe, fibre pipe and rubber pipe. This machine owns many advantages, such as small dimension, small weight, multifunctional,fast die-opening, easy to operate and repair.
.Main technical character
1 crimping diameter: Ф6-Ф51mm( 2" 4 layer and 1.5" 6 layer)
2 rular precision: 0.02mm
3 Max crimping force: DSG-250A 407T DSG-250B 640T
4 Power: 4Kw(oil pump motor)
5 speed:1420r/min
6 oli pump out-let quantity:10ml/rad
7 dimension: 850X450X1300mm
8 Weight:200Kg
.Working principle
Under the of motor, the oil motor send hydraulic oil out to push piston in the locking oil cylinder move forward and then two inner cones of piston and front sylicder cover force the die of symmetrical cone to shrink, locking the pipe. When the setted data is reached the locking stops automaticlly and after veer of electromagnetic veer valve, the hydraulic oil enter two die-opening sylinder to push the locking piston to move along the reverse direction and die return under the force of spring.
. Installing and adjustment
1. transport: the transit should be by fork truck and the machine can not be acclivitous. Forbid to touch lock head and standard ruler.
2. installation: the machine should be fixed on the ground steadly and insert into the grond with bolt.
3. oil filling: open the machine cover, fill 60 litre hydraulic oil (number46) into the oil tank.
4. power connecting: connect the power fiber with the power supply, the direction of motor circumrotating shoulb be accordance with the direction of oil pump showing.
5. standard ruler checking: the standard ruler is fixed on the front cover of oil cylinder and it is used to adjust the locking quantity. Clockwise means reduce and anti-clockwise means incease..Before pipe locking, check the decrease or increase of standard rular is normal or not.Do not fix the standard rular on to the oil cylinder with screw.
6. pressure adjustment: the Max machine system pressure is 20Mpa, and it is adjusted by value. Clockwise means increas and anti-clockwise means decrease.
7. speed adjustment: the speed of die-opening is adjusted by value, Clockwise means increas and anti-clockwise means decrease.If the speed is too high, the noise would be much big.
. operation
1. Before the machine is used, it should be operated for 20 to 30 times and check all the paris are in good condition or not.
2. Press the button of die opening to open the die sit. Choose the suitable die to be faxed on the die sit and adjust the standard rular scale.
3. Put the rubber pipe with connection to the suitable place to lock the whole length for one time.
4 .Press the locking buttong to work and stop until the lock head stop.
5. Press the die opening button and put out the locked pipe. Check the diameter of locked pipe with callipers. If the diameter is different with the data list, adjust the standard rular scale and do the operation above again.
. Example
Lock diameter 19 rubber pipe.
The diameter of Ф19 rubber pipe befor locking should be 39mm and the diameter is 35mm after locking, so the diameter of die should be 34 and the standard rular is 3.5. Put the die whose diameter is 34 into the die sit and screw the standard rular scale to 3.5 and then connect with connector.
Press 'operation' button to lock pipe. After locking, measure the diameter of pipe, if the data is 35mm, work finish, but if opposite, adjust the standard rular to lock again. For example, measured datais 35.5mm, so adjust 1.75circulation. The data list is only for referrence but the locking data is mainly due to experiment, cause different pipe manufactuere, different material.
. Note
1. Put the connector in the die center when locking and do not on the hexapod nut.
2. Prevent tools or other thing into the locking head.
3 .Make 8 piece of die sit fully open after work finished.
4. To be safe, do not put hand into locking head. And cut power supply when repairing.
. Maintenance
Check the hydraulic oil in oil tank often and fill oil if not enough an change if being polluted
Keep the locking head clean and pevent sundries into the locking cylinder through die. Remove the sundries of die and lubricate the die sit with butter.
Packing list
Name | Number |
Principal machine | 1 set |
Mould | 10 pieces |
Certificate of quality | 1 piece |
Instruction | 1 piece |
. Malfunction removal
Malfunction content | Malfunction reason | Removal method |
the machine doesn't act | Oil is not injected into the oil box | Injection according to the request |
The rotation direction of the electric motor is wrong | Adjust two phase lines |
The trouble of the electrical equipment | Check and repair the electrical equipment |
Doesn't hoop | the electronic ruler wire disconnects | Connect the electronic ruler wire again |
The system pressure is very low | Adjust the hooping pressure regulating valve |
The trouble of the electrical equipment | Check and repair the electric circuit |
The mould doesn't open | the pressure of mould opening is very low | Adjust the mould opening pressure regulating valve |
The trouble of the electrical equipment | Check and repair the electric circuit |
The noise is loud | The installing is not firm | Horizontal firm installing |
The hydraulic oil is very dirty | Filter or replace |
The oil filter is blocked | Clean the oil filter with gasoline |
The piston creep | The screw on the clamping plate is screwed too tightly | Screw off the screw properly |
The lubrication is bad | Smear butter onto the working inclined plane of die holder |
Oil leaks | The joint is not screwed tightly. | Screw up the oil pipe joint |
The seal washer is damaged | Replace the seal washer |
How to contact with us:
Manufacrtory Name: Jingxian Mingtong Machinery Equipment Co.,Ltd.
Trade Company: Tianjin Baoping Mingtong Technology Co., Ltd.
Address: Rm 2-1204, HaiyiGuoji Building, Huayuan Industrial Parks, Nankai District, Tianjin, China
TEL: +86-22-87934500
Website: http://jxmingtong.en.made-in-china.com
http://jxmingtong.en.made-in-china.com
Address:
Duqiao Village, Duqiao Town, Hengshui, Hebei
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
HSE, QHSE
Company Introduction:
Our company supplies different kinds of products. High quality and favorable price. We′re pleased to get your inquiry and we will come back to as soon as possible. We stick to the principle of "quality first, service first, continuous improvement and innovation to meet the customers" for the management and "zero defect, zero complaints" as the quality objective. To perfect our service, we provide the products with good quality at the reasonable price.
Ping Li, general manager of our factory, proficient in a variety of buckle machine performance characteristics, with strong professional and technical capacity.
Our factory delivery efficiency is high, single order, the day can be packaged factory, more than 15 days to purchase packaging factory shipment.
Support OEM or OMD, each machine before delivery performance testing, quality control to strictly.
I plant with more than 10 years of design and production experience, support bulk custom products, large concessions.
Our factory to sell each of the machines, are provided after-sales maintenance services, professional after-sales team to keep in touch with you in real time.
Various configurations are available, If you are interested, come and talk to us!
Welcome customers to our factory to visit the guide, understand our company′s products.